Protect your pharma production and compliance — tablet presses, capsule fillers, blister packaging, cleanroom HVAC, and QC lab instruments — from voltage fluctuations. GMP, WHO-GMP, and USFDA compliant documentation.
From raw material dispensing to finished product packaging — VoltaPex protects every GMP-critical pharmaceutical process.
High-speed tablet presses — voltage variation affects compression force, tablet weight, and hardness consistency.
Automatic capsule fillers — voltage dips cause fill weight variation and machine jams causing batch rejection.
Rapid mixer granulators and blenders — motor speed variation affects granule size and blend uniformity.
Roll pressure consistency depends on stable hydraulic and drive motor voltage.
Coating pan rotation speed and spray pump stability require consistent voltage for uniform coating.
Syrup and suspension filling — pump speed variation from voltage changes fill volume accuracy.
Aseptic filling lines — even a momentary voltage fluctuation can cause fill volume error and batch rejection.
Blister form-fill-seal — heating and forming station consistency depends on stable voltage supply.
Automatic cartoning and bundling — voltage dips cause mis-feeds, jams, and production line stoppages.
Cleanroom pressure cascade, temperature and RH — HVAC motor speed changes from voltage variation disrupt cleanroom conditions.
HPLC, dissolution testers, analytical balances — sensitive QC instruments require ultra-stable power for valid results.
Temperature-sensitive API and finished product storage — compressor voltage stability critical for temperature control.
RO/EDI purified water plant — pump and control panel voltage stability required for consistent water quality.
FBD blower and heater — voltage fluctuation affects drying rate and final moisture content of granules.
Building management and environmental monitoring — clean power for accurate data logging and regulatory compliance.
Complete IQ/OQ/PQ documentation, FAT/SAT reports, calibration certificates, and maintenance SOPs — fully compatible with WHO-GMP, USFDA, and EU GMP audit requirements.
Tablet weight, fill weight, and coating uniformity depend on consistent machine operation. ±1% voltage output ensures every tablet in the batch is compressed under identical conditions.
AHU fan speed variation from voltage dips changes air changes per hour and room pressure differentials — potentially compromising cleanroom classification during production.
QC instruments, EMS sensors, and SCADA systems require clean power for accurate data recording. Voltage noise can cause sensor errors and data gaps — a major GMP audit finding.
Stainless steel (SS304/SS316) enclosure available for cleanroom installation — GMP-compliant, cleanable, non-shedding surface compatible with pharma manufacturing areas.
| Input Voltage Range | 300V – 470V (3-Phase) |
| Output Voltage | 415V ± 1% |
| Efficiency | ≥ 98% |
| Response Time | ≤ 10 ms |
| Waveform Distortion | < 1% THD |
| Enclosure Options | CRCA / SS304 / SS316 |
| IP Protection | IP-42 / IP-54 / IP-65 |
| Capacity Range | 5 KVA – 2000 KVA |
| Documentation | IQ/OQ/PQ, FAT/SAT |
| Standards | IS 9815, IEC 61558, CE, GMP |
From a single QC lab to a full-scale oral solid dosage (OSD) manufacturing facility.
| KVA Rating | Pharma Application | Cooling | Phase |
|---|---|---|---|
| 5–15 KVA | QC Lab / R&D Lab | Air | 1-Phase |
| 20–30 KVA | Single Machine (Tablet Press / Filler) | Air | 3-Phase |
| 40–60 KVA | Production Suite (Press + Coating + Blister) | Air/Oil | 3-Phase |
| 75–100 KVA | OSD Block (All Solid Dose Equipment) | Oil | 3-Phase |
| 150–250 KVA | Full OSD Manufacturing Facility | Oil | 3-Phase |
| 300–500 KVA | Multi-Dosage Form Plant (OSD+Liquid+Injectable) | Oil | 3-Phase |
| 750–2000 KVA | Large Pharma Manufacturing Campus | Oil | 3-Phase |
Pharmaceutical manufacturing operates under the strictest quality regulations of any industry. Every tablet, every capsule, every vial must meet exact specifications — and voltage fluctuations directly threaten batch quality, regulatory compliance, and patient safety.
A voltage dip during a tablet compression run can cause weight variation exceeding pharmacopoeia limits — resulting in complete batch rejection. For a typical 10-lakh-tablet OSD batch, the material cost alone is ₹5–15 lakhs. A servo stabilizer costs a fraction of one rejected batch.
WHO-GMP and USFDA guidelines require pharmaceutical manufacturers to demonstrate that equipment operates within its design parameters — including electrical supply. VoltaPex provides complete IQ/OQ/PQ documentation, calibration certificates, and preventive maintenance records that satisfy auditor requirements.
Tablet press compression force is achieved through hydraulic or mechanical pressure. Motor-driven presses vary compression force with motor speed, which varies with voltage. A 5% voltage dip = softer or harder tablets = dissolution failure = batch rejection.
Dosator-type capsule fillers rely on precise mechanical movement for fill weight accuracy. Voltage variation changes motor speed → changes dosator dipping depth → changes fill weight. For potent APIs with narrow therapeutic windows, this is a patient safety issue.
Cleanroom classification (ISO 5/6/7/8) depends on air changes per hour and pressure differentials. AHU blower voltage dips reduce air changes — potentially dropping cleanroom classification during production. This is a critical GMP deviation.
Answers for pharma QA managers and engineering heads.
Get a free pharma plant power audit with complete GMP-compliant documentation package.